Vicon Full Wrap Coil Line
- Fabricates One Piece Duct
- Fabricates Two Piece Duct
- Vicon Full Wrap Coil Line
- Proudly made the in U.S.A.
In a typical rectangular duct job, 75% is comprised of straight runs of Duct. Automating the fabrication of these Duct Sections can take a 2 day process to a 2 hour one. Vicon intentionally manufacturers their Coil Lines so that the contractor can dip their toes in the water with a Front End Line that is expandable to a Full Wrap Line at a later date, thus avoiding having to purchase another machine when they decide to go “Full Wrap”.
A Full Wrap Line is comprised of several stations, each built independently so that shops can modify to suit their desired production needs. We’ve profiled each of these stations below. Click and open for more information on each .
1. Uncoilers
- Different gauges of metal for each cradle
- Underfed Uncoiler into the (power) feeder
- Moves up the feeder ramp into the beading unit
2. Beading & Notching
Beading Unit
- Beading Unit on right; optional Plasma Torch (for cutting out taps and takeoffs) in background
Notching Unit
- Operator is able to bring the notch heads in and out, adjusting the depth of the notch for either TDC / TDF or Slip & Drive using the hand wheels vs. manual placement
- TDX and Slip & Drive Notch Patterns
3. Shear
- Shear cutting Blank, Bead, and Notch sheets on a Front End Coil Line at Conklin Orlando
- 16 ga Capacity Shear Unit, the final station of a Front End Coil Line
4. Transfer Tables
The Transfer Tables are a required addition in moving the blank thru the rest of the forming process as it becomes an L Section or Full Wrap Section
Male Pitts
Female Pitts
Lockseam System
Model V-510-LS
- The Lockseam System is built for ease of use and reliability. The system accepts beaded, notched and sheared blanks and automatically forms the Pittsburgh or Snaplock seams
5. Dual Side Drive Turn (Dual Head Cleat Edge Former)
Model V-CEF-DH-5
- Alternate view of Dual Head Drive Turn (one side has cover removed)
- The Dual Head Cleat Edge Former rollforms a 7/16″ cleat edge on both ends of the duct
6. Dual Head TDX Rollformer
Runs TDC or TDF Profile
Dual Head TDX Rollformer
Model V-TDX-DH-5
Liner Station—Feeder
Model V-510-DD
- Includes the Four Position Insulation Coil Holder
7. Liner Station—Pinning
Duro-Dyne 5 Station Multihead Pinspotter
- Liner Unit (background), automatically decals, cuts to length, and applies insulation to duct with adhesive and weld pins. Brake (foreground) bends two piece (L section) or one piece (Full Wrap) Duct
- 5 head Multihead Pinspotter, component in a Liner Station
8. Braking Station
Model V-516B-FW
- Braking station bending L Section Duct
- Full Wrap Duct
- The Full Wrap Automatic Brake System is a heavy duty hydraulic bending unit. Your duct is completely formed and ready to be seamed once the duct is automatically ejected by the computer controlled gripper unit. The system is smooth, fast, accurate and reliable
- L Section Duct
